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PRODUCTS |
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CERAFLUX - PRODUCTS FOR ALUMINIUM
MELTING/ FOUNDRIES |
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Master Alloy - Strantium, Tibon &
Exothermic Sleeves >> Master Alloys >>
ROTARY DGASSING SYSTEM
CERAL GR DLA
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Working Principle :
The Principle of the rotary injector system is that the inert
gas such as N, Ar is injected into the GR- DLA assembly i.e.
rotating member and is released through openings at the rotor.
When rotating at Speeds 350rpm to 450rpm, the disperser shears
the incipient gas bubble released, producing a wide dispersion
of very fine bubbles for degassing.
The high surface area to volume ratio of degassing bubbles
provides greatly increased contact area and therefore, increased
reaction kinetics, resulting in more efficient degassing .
The rotating member also disperses the bubble array more uniformly,
within the reaction vessel to provide more thorough mixing
of metal with the purge gas.
Hydrogen diffuses into the purge gas bubble, which rises to
the surface of the melt and is expelled into the atmosphere.
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Performance :
The level of H2 removal depends on gas flow rate and initial hydrogen
content.
Degassing performance is determined by several interrelated factors
including initial Hydrogen content. Metal flow rate (for online
degassing systems), vessel size, purge gas, flow rate.
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| For efficient performance following
factors are appropriate : |
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Shaft speed = 350rpm to 450rpm |
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Purge gas flow rate = 18 to 20
ft. 3/ hr. |
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Rotor dia should be selected according
to size of crucible |
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ADVANTAGES OVER GAS PURING THROUGH STATIONARY
TUBE OR LANCE :
Purging through stationery tube is less efficient than rotary
injector system since it depends on the amount of contact area of
bubble and melt and size of bubbles.
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Result :
Most system of rotary injection can achieve final hydrogen content
well below 0.15ml / 100gm.
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Sr.No.
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Length of Ceral
GR DLA (inch)
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Dia of Rotar part
(inch)
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Dia of crucible
(inch)
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1
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18
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3.5 & 5
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20 to 25
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2
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28
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3.5 & 5
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20 to 25
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3
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32
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7.5
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30 to 38
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4
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36
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7.5
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30 to 38
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NOTE :
Find enclosed drawings of Ceral Graphite Rod and Rotor for your
ready reference
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